Steam, hot water & thermic fluid — learnt the practical way
A free, open classroom for plant engineers, energy managers and students — the fundamentals of industrial heat, taught from working practice: how it behaves, how to select it, how to size it, and what it costs when it leaks. No login. No jargon without a definition. Every lesson ends at something you can do on the plant tomorrow.
Start at 100° — why steam runs industry Browse the curriculumThe six faculties
Steam Basics
The Boiler House
Steam Distribution
Using Steam & Getting It Back
Hot Water & Thermic Fluid
Efficiency & Recovery
The full curriculum
Faculty A — Steam Basics
- A1Why steam runs industry100°7 min
- A2Pressure, temperature and the units India argues about100°8 min
- A3What is steam?100°8 min
- A4The steam phase diagram100°8 min
- A5How to read a steam table100°9 min
- A6Latent heat — the workhorse100°7 min
- A7Superheated steam: friend and trap100°soon
- A8Flash steam explained100°8 min
- A9Wet steam, air and clean steam100°soon
- A10How much steam does a process need?100°soon
- A11Heat transfer with steam100°soon
- A12The steam formulae crib sheet100°soon
Faculty B — The Boiler House
- B1Boiler types in India200°soon
- B2Fuels and the price of a kilo of steam200°soon
- B3F&A rating decoded200°7 min
- B4Boiler efficiency and the losses200°9 min
- B5Feedwater and deaeration200°soon
- B6Blowdown and TDS control200°soon
- B7Boiler water chemistry primer200°soon
- B8Boiler controls and safety200°soon
- B9Steam accumulators200°soon
- B10IBR without tears200°soon
Faculty C — Steam Distribution
- C1The geography of a steam plant200°8 min
- C2Steam pipe sizing200°9 min
- C3Pressure-reducing stations200°soon
- C4Draining steam mains200°soon
- C5Water hammer200°soon
- C6Pipe expansion and supports200°soon
- C7Insulation economics200°soon
- C8Air venting200°soon
- C9What a steam leak costs200°7 min
- C10Valves and pipeline accessories200°soon
Faculty D — Using Steam & Getting It Back
- D1Heating with steam: coils, jackets and exchangers200°soon
- D2Direct steam injection200°soon
- D3How to select a control valve for steam200°soon
- D4Desuperheaters200°soon
- D5Steam traps: the complete school200°12 min
- D6Condensate recovery200°9 min
- D7Flash steam recovery200°soon
- D8Metering steam200°soon
- D9Hot water from steam200°soon
- D10Safety valves200°soon
Faculty E — Hot Water & Thermic Fluid
- E1Pressurised hot water vs steam200°soon
- E2Designing a hot water system200°soon
- E3Thermic fluid 101200°soon
- E4Designing a thermic fluid system200°soon
- E5Running and maintaining TF systems200°soon
- E6Steam, hot water, hot oil or heat pump?200°soon
Faculty F — Efficiency & Recovery
- F1The true cost of steam300°8 min
- F2The eight classic steam wastes300°soon
- F3How a steam audit works300°soon
- F4Deep-dive: thermocompressors — fixed vs variable nozzle300°13 min
- F5Flash and condensate recovery schemes300°soon
- F6Industrial heat pumps: the honest view300°soon
- F7Waste heat recovery beyond steam300°soon
- F8Proving the savings300°soon
- F9Steam benchmarks by industry300°soon
- F10Steam and carbon: CCTS awareness300°soon
Calculators, not just theory
Alongside the lessons runs the i-Kcal Steam Tools suite — fifteen working calculators from steam properties and line sizing to leak cost and flash recovery. Free tools are embedded right inside the lessons that teach them; the full suite lives on the Tools page.
What this academy is — and is not
It is free, open, and vendor-neutral: the physics works the same whoever supplies your valves. It is written from i-Kcal's own working practice, from scratch, with every claim carrying its basis. It is not a product brochure — where an i-Kcal technology is the honest answer to a lesson's problem, you will find one clearly-marked link, and no more. Worked figures are teaching values on public rates — for design decisions, measure your own plant and use certified data.