Steam, hot water & thermic fluid, learnt the practical way.
A free, open classroom for plant engineers, energy managers and students — the fundamentals of industrial heat, taught from working practice: how it behaves, how to select it, how to size it, and what it costs when it leaks. No login. No jargon without a definition. Every lesson ends at something you can do on the plant tomorrow.
- 75lessons
- 7faculties
- 20schematics
- 15calculators
- Freeno login
- 100°Basicswhere water becomes steam — the physics you can read off a gauge
- 200°Systemsboilers, mains, traps, valves, recovery — how the plant fits together
- 300°Deep-divessizing, economics, codes and the clinic — the specifier's and the auditor's lessons
Lessons are numbered like temperatures. Start anywhere — every page defines its terms and links its neighbours. The academy is young and growing; lessons marked soon are on the drawing board.
The seven faculties
Steam Basics
The Boiler House
Steam Distribution
Using Steam & Getting It Back
Hot Water & Thermic Fluid
Efficiency & Recovery
The Clinic — Troubleshooting & Reliability
The full curriculum
Faculty A — Steam Basics
- A1100°8 minWhy steam runs industry
- A2100°7 minPressure, temperature and the units India argues about
- A3100°8 minWhat is steam?
- A4100°9 minThe steam phase diagram
- A5100°10 minHow to read a steam table
- A6100°8 minLatent heat — the workhorse
- A7100°9 minSuperheated steam: friend and trap
- A8100°8 minFlash steam explained
- A9100°10 minWet steam, air and clean steam
- A10100°9 minHow much steam does a process need?
- A11100°8 minHeat transfer with steam
- A12100°7 minThe steam formulae crib sheet
Faculty B — The Boiler House
- B1200°9 minBoiler types in India
- B2200°9 minFuels and the price of a kilo of steam
- B3200°8 minF&A rating decoded
- B4200°9 minBoiler efficiency and the losses
- B5200°10 minFeedwater and deaeration
- B6200°10 minBlowdown and TDS control
- B7200°8 minBoiler water chemistry primer
- B8200°9 minBoiler controls and safety
- B9200°9 minSteam accumulators
- B10200°8 minIBR without tears
- B11200°11 minCombustion arithmetic
Faculty C — Steam Distribution
- C1200°8 minThe geography of a steam plant
- C2200°9 minSteam pipe sizing
- C3200°9 minPressure-reducing stations
- C4200°9 minDraining steam mains
- C5200°9 minWater hammer
- C6200°8 minPipe expansion and supports
- C7200°9 minInsulation economics
- C8200°9 minAir venting
- C9200°8 minWhat a steam leak costs
- C10200°9 minValves and pipeline accessories
- C11200°10 minSizing condensate lines
- C12200°11 minCodes and materials for steam pipe in India
- C13200°9 minSteam tracing
Faculty D — Using Steam & Getting It Back
- D1200°9 minHeating with steam: coils, jackets and exchangers
- D2200°8 minDirect steam injection
- D3200°12 minHow to select a control valve for steam
- D4200°9 minDesuperheaters
- D5200°12 minSteam traps: the complete school
- D6200°10 minCondensate recovery
- D7200°11 minFlash steam recovery
- D8200°9 minMetering steam
- D9200°8 minHot water from steam
- D10200°10 minSafety valves
- D11200°10 minVacuum steam heating
- D12200°10 minClean and pure steam
- D13300°11 minInside the shell-and-tube exchanger
Faculty E — Hot Water & Thermic Fluid
- E1200°9 minPressurised hot water vs steam
- E2200°8 minDesigning a hot water system
- E3200°8 minThermic fluid 101
- E4200°9 minDesigning a thermic fluid system
- E5200°8 minRunning and maintaining TF systems
- E6200°8 minSteam, hot water, hot oil or heat pump?
- E7200°9 minWhat each carrier costs to run
Faculty F — Efficiency & Recovery
- F1300°8 minThe true cost of steam
- F2300°8 minThe eight classic steam wastes
- F3300°8 minHow a steam audit works
- F4300°14 minDeep-dive: thermocompressors — fixed vs variable nozzle
- F5300°9 minFlash and condensate recovery schemes
- F6300°8 minIndustrial heat pumps: the honest view
- F7300°9 minWaste heat recovery beyond steam
- F8300°7 minProving the savings
- F9300°9 minSteam benchmarks by industry
- F10300°8 minSteam and carbon: CCTS awareness
- F11300°12 minThe pressurised condensate loop
- F12300°10 minThe steam balance
- F13300°12 minBack-pressure turbines
Faculty G — The Clinic — Troubleshooting & Reliability
Calculators, not just theory
Alongside the lessons runs the i-Kcal Steam Tools suite — fifteen working calculators from steam properties and line sizing to leak cost and flash recovery. Free tools are embedded right inside the lessons that teach them; the full suite lives on the Tools page.
What this academy is — and is not
It is free, open, and vendor-neutral: the physics works the same whoever supplies your valves. It is written from i-Kcal's own working practice, from scratch, with every claim carrying its basis. It is not a product brochure — where an i-Kcal technology is the honest answer to a lesson's problem, you will find one clearly-marked link, and no more. Worked figures are teaching values on public rates — for design decisions, measure your own plant and use certified data.
